Plant Visual Library — Full BOM Image & Video Set

15 AI-generated photorealistic renders (qwen-image-3.0-pro · 2752×1536) covering all plant zones, individual equipment items, products, and process infographics. 5 images carry PIL-drawn callout annotations with capacities, dimensions, and process specs baked into pixels. 14 plant walkthrough video clips generated with Alibaba HappyHorse t2v, stitched into a 40MB full walkthrough.

20 MT/day

Precipitated Silica · 6,600 MT/yr

30 MT/day

Nano-PCC · 9,900 MT/yr

₹21 Cr

TPC · 65% Debt · 7yr tenure

4.3×

Y1 DSCR · ₹6.2 Cr EBITDA

₹75 Cr

Y4+ Revenue · 64% EBITDA%

Full Walkthrough Video — 14 Clips Stitched

Comprehensive plant walkthrough generated with HappyHorse t2v via Alibaba Model Studio. Covers all 6 process zones: Combustion → Leaching → Filtration → Precipitation → Drying → Causticisation + Products + Solar + Dispatch.

Mini-Videos — Individual Zone Clips

Aerial Flyover — Campus Overview

Aerial Orbit — Site & Solar Roof

Furnace Building Approach

Furnace Interior — 650°C Chamber

Leach Reactor Row — Zone 2

Filter Press — Filtration Zone

CO₂ Precipitation — Silica Forming

Spray Dryer Towers — Zone 5

SCADA Control Room

Draft-tube Causticiser — NaOH Loop

Solar Array — Low Drone Glide

PS Product — Powder Pour

Loading Dock — Export Dispatch

QC Laboratory — Particle Analysis

Site

PIL Annotated

Aerial Master Shot — Full Campus

6-acre compound · 12 zones labelled · Solar roof · ZLD · Loading dock

Furnace Building & Chimney Exterior

Fire-rated RCC · H=6m · Chimney D=750mm H=28m · CEMS box · THU pipe DN150

PIL Annotated

Chemical Storage Tank Farm

T-101 NaOH 48% 50KL PE · T-102 Na₂SiO₃ 20KL · S-103 CaO silo 30MT · T-104 CTAB 5KL

400 kWp Solar Rooftop Array

740 panels × 540W Jinko · 400 kWp total · 504,000 kWh/yr · 4× 100kW Huawei inverters

Equipment

Furnace Interior — Rice Husk at 650°C

Refractory brick lining · Travelling grate · T=648°C (CEMS) · ≤700°C critical

PIL Annotated

Leach Reactors × 5 — SS316L 15 KL

D=2.4m · H=4.2m · 7.5 kW agitator · 10% NaOH · 90°C · 2hr · SiO₂+2NaOH→Na₂SiO₃

Filter Press — 1200mm PP, 60 Chambers

60 plates · 1200×1200mm PP · 15 bar hydraulic · Desilicated residue 4.4 MT/day

CO₂ Precipitation Vessels — pH Controlled

SS316L · D=2.0m · H=4.5m · CO₂ free (internal) · pH 5.5–9 · 50–70°C · PS 20 MT/day

MVR Evaporator — 89.6 GJ/day (Mandatory Day 1)

Falling-film · 55 kW compressor · 12 T/hr evap · 65% energy saving · Sized for 23 MT/day RHA

PIL Annotated

Spray Dryer Bank × 3 — SS316L 3m×8m

D=3.0m · H=8m · Rotary atomiser 18,000 rpm · 15 kW · Inlet 195°C · Outlet 95°C · Cyclone sep.

PIL Annotated

Draft-tube Causticiser — NaOH Recovery + PCC

D=2.5m · H=6m · Na₂CO₃+Ca(OH)₂→2NaOH+CaCO₃ · 82% NaOH recovered · PCC 30 MT/day

PCC Hydrocyclone Bank — 3-Stage, 0.5–2 µm

Stage 1: 6×150mm · Stage 2: 12×75mm · Stage 3: 24×38mm · D50=0.7µm final cut

SCADA Control Room — S7-1200 + Ignition

Siemens S7-1200 PLC · Ignition SCADA · 2× 27" monitors · CEMS display · MCC 415V

Products

Precipitated Silica HDS Grade

BET 180 m²/g · CTAB 185 mg/g · D50 12 µm · 6,600 MT/yr · ₹72/kg FOB export

Nano-PCC — Stearic Acid Coated, 0.7 µm

D50 0.7 µm sealant grade · 9,900 MT/yr · ₹26/kg coated · ₹42/kg plastics OCC grade

Notes: AI-generated illustrative renders — not engineering drawings or equipment certification. Images: Alibaba Model Studio qwen-image-3.0-pro (2752×1536). Annotations: PIL/Pillow drawn callouts with equipment specs from DPR v17. Videos: Alibaba HappyHorse 1.1 t2v, ~5s clips, 1080p. All specs from DPR v17 (September 2026, Confidential). CIN: U35106TS2026PTC210706 · DPIIT: 246192 · Kothakota, Wanaparthy, Telangana.