CIN U35106TS2026PTC210706 · DPIIT 246192 · Kothakota, Telangana

Precipitated Silica &
Nano-PCC Biorefinery

Circular chemistry converting rice husk ash into high-purity industrial minerals. 20 TPD PS + 30 TPD PCC from Day 1. Export-first — Y1 EBITDA ₹6.2 Cr, DSCR 4.3×, no promoter bridge required.

Financial Model Project Brain Live Cockpit
₹21 Cr
Total Project Cost
₹6.2 Cr
Y1 EBITDA
4.3×
Y1 DSCR
~33%
Break-even Utilisation
6,600 MT
PS / Year · 833 kg/hr
9,900 MT
PCC / Year · 1,250 kg/hr

Command Centre

🚀
Project Cockpit
Live React workspace for assumptions, decisions and truth log. Chat with the AI assistant. Connects to Hermes gateway when online. Mobile-first design.
Live App Mobile AI Chat
Open cockpit 🧠
Project Brain
Complete PM dashboard — Decision Log (14 decisions), Milestone Tracker, Financing Status, Risk Register, Document Registry, Key Contacts. Every cell editable.
PM Dashboard DPR v16
Open brain 📊
Financial Master Model
Reactive live model — edit any assumption, all 9 tabs recalculate instantly. OPEX, Revenue & P&L, Sensitivity, Marginal Economics, Financing, Capital Projects.
Live Model 9 Tabs
Open model 🏭
Plant Walkthrough
End-to-end process guide — raw material intake to finished product dispatch. 9 stages with mass balance, equipment specs, workforce detail, daily operations schedule and risk watch list.
Process Guide Daily Ops
Open walkthrough

Document Library

Finance & Strategy
📊
Financial Master Model
DPR v16 live reactive model. Edit assumptions, 9 tabs update instantly.
Open 📈
Marginal Economics
Contribution per MT RHA. Break-even at 33%. Export vs domestic comparison.
Open 🗺️
Financial Roadmap
Multi-year revenue roadmap — Phase 1A through Phase 2 projections.
Open 🧮
Y1 OPEX & Revenue
Year 1 detailed OPEX breakdown and revenue build-up at 60% utilisation.
Open
Process & Engineering
📚
Process Encyclopedia
Full process chemistry, reactions, mass balance, energy balance — complete technical reference.
Open ⚗️
Reaction Engineering
Detailed kinetics, stoichiometry and reactor design — leaching, precipitation, causticisation.
Open ⚡
Energy & Revenue Systems
Solar PV, THU, MVR, ZLD energy systems and their impact on OPEX and revenue.
Open 🔧
Process Optimisations
12 identified optimisations — THU, draft-tube causticiser, MVR, NaOH recovery, PCC upgrade.
Open
Operations & Site
🏭
Visual DPR — Full Immersive Edition
10 AI plant renders (qwen-image-3.0-pro) + annotated site plan + 7 live charts + mass balance + process steps + financial tables. Self-contained 5.6 MB.
Open 🎨
AI Image Gallery
10 photorealistic renders (2 variants × 5 scenes) generated with Alibaba qwen-image-3.0-pro at 2752×1536. Self-contained HTML.
Open 🏗️
Site Blueprint v17
Complete facility layout — 6-acre Phase 1 SVG plan, zone specs in sq ft, civil, structural, electrical, water, solar, roads.
Open 📐
Civil & Plant Layout (legacy)
12-acre Kothakota layout — process building, THU room, ETP, ZLD, warehouses, accommodation.
Open 📋
SOP Master
Standard operating procedures — shift handover, startup/shutdown, emergency response.
Open ✅
Pre-Comm Checklist
Commissioning readiness tracker — mechanical completion, CEMS, regulatory, staffing, samples.
Open 🏭
Vendor Guide
Indian equipment vendors — contact details, lead times, specs, RFQ negotiation notes.
Open
Product & Market
📄
Product Specifications
Full COA templates, grade specs, BET/PSD targets, CTAB requirements, FSSAI E551 params.
Open 🤝
Customer Pipeline
SE Asia PS brokers, tyre OEMs (HDS), sealant PCC buyers, dental PS pipeline — in Project Brain.
Open
Research & AI
🖥️
Digital Twin & AI
AI-driven process optimisation and digital twin design — SCADA, predictive maintenance, remote ops.
Open 🤖
ML Research
ML models for NaOH recovery optimisation, product quality prediction, process control.
Open 🎓
Learning Module v2
Process chemistry course — reactions, mass balance, equipment principles. Team training material.
Open 📖
Learning Module v1
Original process chemistry primer. Foundational chemistry for non-technical stakeholders.
Open

Open Priorities

P0
TSSPDCL 500 kW feasibility letter
Visit Wanaparthy TSSPDCL office. Written letter confirming 500 kW HT supply at Kothakota site. DO NOT buy land without this.
⚠ Blocker on land purchase & financial close
P0
Email Puro.earth — BCR baseline
3,089 MT CO₂/yr fixed as PCC. Cannot claim CORCs retroactively. One email before commissioning = ₹38–65L/yr upside.
⚠ This week — before any commissioning
✓
Udyam MSME Registration
Completed. Required for SIDBI SMILE and CGSS guarantee eligibility.
✓ Done
P1
File SIDBI SMILE + CGSS application
₹12.43 Cr @ 9–9.5% · CGSS 80% guarantee · 18M moratorium. Package: DPR v16 + CMA data + Udyam + DPIIT + land docs.
Target Month −3
P1
Sign CSIR-IICT MOU → File TDB 5% loan
TDB at 5% vs 9.5% = ₹1+ Cr saving over tenure. File at dst.gov.in/tdb in parallel with SIDBI — 6–9 month timeline.
Target Month −3 (parallel)
P1
File TSPCB CTE application
6–9 month approval timeline. Every week of delay = 1 week commissioning delay. Hire environmental consultant now.
Target Month −3
P1
Send 6 priority equipment RFQs
Spray dryers · Furnace+THU · MVR · ETP+ZLD · Filter presses · PCC hydrocyclones. Locks TPC at ±10%.
Target Month −3
P1
Recruit Plant Manager
15+ yr chemical plant exp · ₹18–24L CTC · live on-site. Must be hired before equipment arrives (Month 0).
Target Month −1

Project Timeline

Pre-close
M−6→M0: Land · CTE · bank DPR · Plant Manager hire
Mobilise
M0→M1: Financial close · site mobilisation · long-lead POs
Civil
M1→M3: Process building · THU room · ETP · accommodation
Procure
M3→M6: Equipment delivery + erection begins
Erect
M5→M8: All equipment installed · piping · cabling · PLC panels
Pre-comm
M8→M10: CEMS cert · CTO application · trials · FSSAI filed
Commission
M10→M12: First PS batch · first PCC · first invoice
Ramp-up
M12→M18: 60→75% · first export FCL · HDS samples · 20 TPD from Day 1
Optimise
M18→M36: HDS qual · sealant PCC · FSSAI E551 dental grade
Month 0: Financial close Month 10: FSSAI application filed Month 12: First invoice ✓ Month 18: HDS qualification